EQS's intelligent manufacturing system has a very wide customer base, covering all industries. It mainly provides an overall implementation plan for intelligent factories to achieve the goals of intelligent manufacturing and machine replacement. The core is lean planning and management information software, which integrates the three major functions of supply chain, storage, production process, and logistics distribution into a unified information and equipment system. It controls various hardware devices (conveyor sorting equipment, production equipment, automated special machines, stackers, AGVs, robots, etc.) to complete various operational operations.
What Is Automated Storage And Retrieval System?
Automated Storage and Retrieval Systems (ASRS) are computer-controlled automated warehousing solutions designed to optimize warehouse operations by precisely and rapidly storing and retrieving goods. Following a "goods-to-person" principle, ASRS significantly improves storage density, reduces labor costs, enhances operational accuracy, and boosts overall efficiency. 
 
Widely used in manufacturing, distribution, and e-commerce, ASRS technologies vary based on load type and application, including unit load, mini-load, vertical lift modules, rotating shelves, shuttle systems, and cube storage robot systems. Integration with cutting-edge technologies like the Internet of Things (IoT), artificial intelligence (AI), and big data analytics enables smarter inventory management, predictive maintenance, and real-time optimization. Future ASRS technology will trend towards greater intelligence, flexibility, and cost-effectiveness, with modular designs allowing for easier customization and expansion to meet evolving warehousing needs.
Key Functional Capabilities For Smart Storage
AS/RS (Automated Storage and Retrieval System) Function Introduction. AS/RS (Automated Storage and Retrieval System) is an advanced warehousing automation technology designed to improve warehouse storage and retrieval efficiency. The following is an introduction to the main functions of an AS/RS system:
ASRS Solutions For Industry-Specific Applications

Wine

 Project Description: 16 28-meter-high aisles, 16 double-deep stackers, storage capacity of 40,802 pallets; full-process box and pallet logistics system in the warehouse area of 7,630 square meters;

 EQS Supply Scope: Stackers, racking, conveyors, WMS, WCS;

 Implementation Period: Total period of 180 days, design and manufacturing of 60 days, on-site installation of 65 days, single-machine debugging of 35 days, joint debugging of 20 days;

 Project Benefits: Space utilization increased by 70%, inventory and delivery efficiency increased from 170 pallets/hour to 370 pallets/hour, 13 in-plant logistics personnel reduced, and 31 warehouse operation personnel reduced.

Logistics Cold Chain

 Project Description: 10.2-meter-high four-directional trolley intensive storage (-25°C cold storage), 16 four-directional trolleys, storage capacity of 5,326 trays, warehouse area of 3,500 square meters;

 Supply Scope Of EQS: Four-directional trolleys, racking, conveyors, WMS, WCS, AGV system, cross-belt sorter;

 Implementation Period: Total period of 145 days, design and manufacturing of 50 days, on-site installation of 40 days, single-machine debugging of 20 days, joint debugging of 25 days;

 Project Benefits: Space utilization increased by 20%, 13 in-plant logistics personnel reduced, and 46 warehouse operation personnel reduced (picking operation personnel).

New Energy Vehicles

 Project Description: 12 independent and different functional 3D warehouses, each with 4 single-deep stackers, totaling 48 stackers, battery tray storage capacity of 6,784 trays, and warehouse area of 4,320 square meters;

 EQS Supply Scope: 28 stackers for 7 warehouses, 7 warehouses' shelves, and an 8.4 kilometer conveying system for the whole process;

 Implementation Cycle: Total period of 265 days, design and manufacturing of 80 days, on-site installation of 75 days, single machine debugging of 50 days, and joint debugging of 60 days;

 Project Benefits: The space utilization rate has increased by 30%, and a total of 68 logistics personnel in the factory have been reduced.

Pharmaceutical

 Project Description: 8 21-meter-high aisles, 5 double-deep stacker cranes, 3 single-deep stacker cranes, storage capacity of 17,054 pallets, warehouse area of 4,160 square meters;

 EQS Supply Scope: Stacker cranes, racking, conveyors, WMS, WCS;

 Implementation Period: Total period of 165 days, design and manufacturing of 50 days, on-site installation of 60 days, single-machine debugging of 35 days, joint debugging of 20 days;

 Project Benefits: Space utilization increased by 40%, inventory and delivery efficiency increased from 165 pallets/hour to 280 pallets/hour, 8 in-plant logistics personnel reduced, and 16 warehouse operation personnel reduced.

Beverages

 Project Description: 10 21-meter-high aisles, 8 double-deep stacker cranes, 2 single-deep stacker cranes, storage capacity of 21,048 pallets, warehouse area of 5,040 square meters;

 EQS Supply Scope: Stacker cranes, racking, conveyors, WMS, WCS;

 Implementation Period: Total period of 180 days, design and manufacturing of 60 days, on-site installation of 65 days, single-machine debugging of 35 days, joint debugging of 20 days;

 Project Benefits: Space utilization increased by 50%, inventory and delivery efficiency increased from 150 pallets/hour to 320 pallets/hour, 11 in-plant logistics personnel reduced, and 25 warehouse operation personnel reduced.

Smart Home

 Project Description: 5 21-meter-high aisles, 5 single-deep stacker cranes, storage capacity of 7,990 large racks, and a warehouse area of 2,670 square meters;

 EQS Supply Scope: Stacker cranes, racking, conveyors, RGV, hoists, WMS, WCS;

 Implementation Period: Total period of 160 days, design and manufacturing of 50 days, on-site installation of 60 days, single-machine debugging of 30 days, joint debugging of 20 days;

 Project Benefits: Space utilization increased by 60%, inventory turnover rate from 130 trays/hour to 210 trays/hour, with a reduction of 13 logistics personnel in the factory and 16 warehouse operation personnel.
The Core Advantages Of EQS ASRS

  • AGV
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    The four way shuttle robot for material boxes is suitable for the storage and retrieval of materials, cardboard boxes, and standardized unit goods, it has various transfer methods, integrates high flexibility, adaptability, and flexibility, and is widely used in cargo to person picking systems.
  • Conveyors
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    The tray roller conveyor is mainly composed of frame components, drive components, support leg components, and other components, The reduction motor on the drive frame drives the two rollers on top through a chain, and these two rollers then drive the front and rear rollers in sequence. The equipment has strong load-bearing capacity and long service life. Mainly used for horizontal transportation of various types of bags, pallets, and other items, loose materials, small items, and irregular items need to be placed on pallets for transportation.
  • Stacker
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    As an important transportation equipment in a three-dimensional warehouse, he selection of the type of stacker crane will directly affect the operational efficiency and economic benefits of the entire three-dimensional warehouse, Reasonable selection of the type of slacker crane will already improve the operational efficiency and economic benefits of the entire system. We can provide customers with various types of equipment such as single column stackers, double column stackers, luring slackers, double extension slackers, and material box slackers, We can customize various types of stacker equipment according to various products, regardless of size or weight.
  • WCS
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    ☆Real-time monitoring.
    ☆Supports local zoom and dynamic implementation.
    ☆Statuses such as stop, run, fault, and disabled are displayed in different colors or animations.
    ☆Provides a parameter setting interface, reading the current device parameters from the PLC.
    ☆Supports parameter initialization, writing the modified device parameters to the PLC.
    ☆Provides functions such as start, stop, seal/unseal, reset, clear, and initialize for conveying equipment.
    ☆Reads barcode information from the PLC, sends barcode information and numbers to the WMS, and receives information returned by the WMS.
    ☆Sends task instructions to the PLC, reads the returned task values from the PLC, and determines if it is completed.
    ☆Retention of system, task, system fault, and operation logs for customer inquiry.

    WCS advantages:
    ☆Reduce dependency and workload
    ☆Control equipment operations
    ☆Job information and traceability
    ☆Automatically determine material storage locations
    ☆Rationally differentiate between equipment and manual handling work
    ☆Increase the handling capacity of the warehouse
  • WMS
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    WMS is the abbreviation for Warehouse Management System. Warehouse Management System utilizes technologies such as the Internet of Things and big data to achieve intelligent warehouse management, systematic storage management, and transparent inventory management for enterprises with multiple products and warehouses. It refines the internal operation processes. The system supports personalized needs of enterprises with multiple business formats, models, and warehouses, automatically collects and analyzes data information, seamlessly connects upstream and downstream software, provides comprehensive warehouse information for managers, improves inventory turnover efficiency, enhances inventory accuracy, optimizes warehouse operation standards, and creates a real-time, transparent, and visual warehouse management system.

    WMS system advantages:
    Multi-inventory early warning, more reasonable control
    Supports multi-point, multi-warehouse, and multi-client management
    Corresponds to various operational modes
    Meets the product management needs of various industries
    Supports the application of modern logistics equipment and technology, as well as various external system exchange modes
    Improves the level of service to customers
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