Pulp Granule Hot Filling Machine Solution

EQS Machine leads the new era of granular juice filling. In today's fiercely competitive beverage industry, manufacturers are constantly seeking more efficient production modes, better product quality, and greater production flexibility. With the increasing demand for fruit and vegetable juices as well as other beverages containing granular or paste like substances, traditional liquid filling equipment is facing challenges in terms of more specialized technology. EQS Machine, as a leader in bottled juice filling machine, has developed a granular juice filling assembly line that is designed to meet the special needs of fruit and vegetable juice producers, successfully addressing this market challenge. Next, we will provide a detailed explanation of how EQS Machine's innovative filling assembly line has completely transformed the filling operation of granular beverages.

1. Preface

EQS Machine has won a leading position in the industry for its outstanding achievements in designing and manufacturing high-performance bottled juice filling equipment. With years of accumulated rich experience, the company has developed a series of solutions for different types of beverages, covering the filling of liquid, fruit pulp, and granular drinks. However, filling granular beverages containing solid substances such as fruit pulp brings a series of unique challenges. Traditional filling equipment usually only fills a single substance and cannot meet the filling needs of multiple substances. It is also difficult to achieve precise filling, avoid product contamination, and ensure consistency in quality. This is where EQS Machine's granular juice filling line shines. Its innovative solution can achieve the filling of juice granules, carbonated and non carbonated beverages on the same filling machine, and can adapt to various environments such as room temperature and high temperature, greatly improving the production efficiency and product quality of the beverage industry and increasing production flexibility.

2. Overview of Granular Juice Filling Line

The granular juice filling line is a specially designed system for processing beverages that contain both liquid and solid particles, such as fruit juice containing pulp, beverages containing seeds and large chunks of material. Unlike traditional liquid filling equipment designed specifically for clear liquids, the granular juice filling line has advanced features that can simultaneously process both liquid and solid components of beverages. For products such as fruit pulp drinks and vegetable juices that require precise filling to ensure even distribution of solid substances in the drink, this filling line is particularly critical.

The key difference between granular juice filling lines and traditional filling systems is that they can accurately fill each container, ensuring that each bottle contains both an appropriate amount of liquid and the correct proportion of solid substances, without overflow, leakage, or uneven filling issues.

3. Significant features of EQS Machine granule juice filling line

The EQS Machine's granular juice filling line integrates cutting-edge technology to help manufacturers complete filling operations with high precision and efficiency. Here are some core features:

Cutting edge technology: EQS Machine uses the latest technological means to ensure the accuracy of filling, even for more complex granular beverages. The system relies on high-performance sensors and automatic control systems to maintain optimal filling conditions throughout the entire production process.

Highly customizable: One of the notable features of the EQS Machine filling line is its flexibility. Operators can adjust key parameters such as filling volume, speed, and the proportion of solid substances in beverages as needed to meet different production needs. This adaptability makes the system an ideal choice for handling various beverages.

Diversified filling technologies: EQS Machine's filling system supports multiple filling technologies, including volumetric and weighing methods. These technologies are designed specifically for handling granular beverages, ensuring accurate distribution of liquid and solid content for each filling.

High precision and consistency: Ensuring the uniformity of the contents is crucial when filling granular beverages. The EQS Machine's granular juice filling line provides precise and stable portion control, minimizing waste to the greatest extent possible and ensuring that the liquid and solid substance content of each bottle of beverage meets the expected standards.

Automatic control system: The intelligent control system of EQS Machine monitors various aspects of the filling process, including flow rate, filling speed, and sealing integrity. This automation not only improves efficiency and reduces human errors, but also enhances overall production quality.

4. Workflow of EQS Machine Granular Juice Filling Line

This process started long before the filling machine was started. The following is an overview of the operation process of the EQS machine pellet juice filling line:

Step 1: Beverage preparation: Granular beverages, such as fruit juice or vegetable juice containing fruit pulp, need to be prepared by mixing the juice with solid components (such as meat, seeds, or large fruits). This mixture needs to be carefully blended to ensure the uniformity of the final product.

Step 2: Container positioning: Once the beverage is prepared, empty bottles or containers will be placed in the filling machine to ensure their safe positioning for precise filling.

Step 3: Filling operation: The filling line will pour liquid beverages and solid particles (such as meat or seeds) into each container separately. The system uses volumetric or gravimetric filling methods to ensure that each bottle receives an appropriate amount of beverage and solid particles.

Step 4: Sealing and Packaging: After filling, each bottle needs to be sealed to prevent leakage or contamination. The machine automatically caps or seals, ensuring that each bottle is safely sealed during storage and transportation.

Step 5: Final Inspection and Quality Control: The system will conduct a final inspection of each bottle to check the accuracy of the liquid level, sealing integrity, and overall quality. Any deviation will be marked and adjusted to ensure that only products that meet high-quality standards can enter the hands of consumers.

5. The benefits of using EQS Machine pellet juice filling line

Choosing EQS Machine's granular juice filling line can provide beverage manufacturers with the following benefits:

Efficiency improvement: Automated systems reduce downtime, accelerate production pace, and enable manufacturers to complete more bottle filling in a shorter amount of time.

Quality improvement: Accurate filling technology ensures consistent product quality, minimizes waste, and ensures that each bottle of product meets the same high standards.

Flexible response to multiple types of beverages: The EQS Machine system can adapt to filling various types of beverages, with sufficient versatility and a wide range of applications.

Cost effectiveness: The increase in automation reduces reliance on manual labor, lowers operating costs, and improves overall production efficiency.

Improving hygiene and safety: The filling line of EQS Machine is designed with easy to clean components that comply with strict hygiene standards, ensuring safe filling of each bottle and reducing the risk of contamination.

6.Why choose EQS Machine to meet your granular beverage filling needs? 

The reasons why EQS Machine stands out in the industry include:

Industry expertise: With years of experience in the field of granular beverages, EQS Machine has established deep expertise in tailoring solutions for this market.

Customer first philosophy: EQS Machine maintains close cooperation with customers, understands their special needs, and customizes solutions accordingly.

Reliability and Durability of Equipment: EQS Machine's products are durable and long-lasting, ensuring long-term performance and low maintenance requirements.

Global influence: EQS Machine's granular beverage filling line enjoys a high reputation among manufacturers worldwide, demonstrating its outstanding quality and reliability global influence.

7. Application scope of EQS Machine's pulp granular juice filling line

EQS Machine's granular juice filling line is suitable for various beverages, including fruit juice: suitable for filling beverages containing granules such as orange juice and mango juice. Vegetable juice: suitable for filling vegetable drinks containing solid nutrients. Other granular liquids: This filling line can also handle other liquid products containing solid components, such as soups, sauces, or nutritional drinks.

8. Maintenance and Support of EQS Machine Granular Juice Filling Line 

EQS Machine provides customers with comprehensive maintenance support: easy to maintain: the system design is easy to clean, ensuring optimal work efficiency and hygiene conditions.

After sales service: EQS Machine provides technical support, warranty services, and training to ensure that customers can maximize the potential of their equipment.

Upgrade and customization services: With changes in production requirements, EQS Machine provides upgrade options and customization services to help customers adjust their systems to meet new production needs.

9. Conclusion

EQS Machine's granular juice filling line is redefining the filling and packaging modes for beverage manufacturers, improving efficiency, precision, and product quality. This advanced filling system is capable of handling various types of beverages, from fruit juices to milkshakes

By choosing EQS Machine, companies will be able to optimize their production processes, reduce operating costs, and ensure that their products meet the highest quality standards. Don't miss the perfect opportunity to improve your filling process - contact EQS Machine now to learn how our pellet juice filling line can help you increase your output.